Product Description:
IQM-Meter™
The
James IQM System enables fresh concrete to be easily and completely
monitored in the field for improved
safety, quality assurance and optimum setting time.
-
Premature
Form Stripping in cold weather
can be avoided.
-
Excessive
summer heat exposure is controlled.
-
Loading,
prestressing
or post tensioning as well as lifting and/or form removal can be
performed safely
-
Optimum
scheduling of form removal, prestressing, post tensioning, and highway
loading.
-
Artificial
heating and cooling of concrete is minimized
-
Rework due to
concrete not fully cured is reduced.
-
Modular
design facilitates optimum number
of monitoring locations.
-
A
visual indicator shows field personnel that the required maturity is
reached at each location.
-
Construction
personnel with minimal training can easily implement monitoring
function.
-
Multiple use
thermocouple sensor lowers costs.
-
Documented
quality control of each pour.
-
Faster
and safer form stripping.
-
ASTM
C-1074 & ASTM C-918
Designed
specifically for monitoring and analyzing fresh concrete, the IQM™ Module is
programmed with the required
Equivalent Age of the concrete under test. Once this preset maturity
number is reached, a visual indicator will flash continuously,
providing
an effective, automatic indication that the concrete has reached the
desired level of maturity.
Software and
interface cable allow direct
uploading of the data to a Windows PC environment where it can be
imported into any spreadsheet, word processor or graphing program for
further analysis. Temperature history can be graphically displayed with
respect to time.
The IQM™ software will
create maturity indices from the complex
Arrhenius equation according to ASTM procedure. The strength gain can
be calculated and all these parameters can be graphically displayed
with
respect to time. The
James IQM System™ enables fresh
concrete to be easily and completely monitored in the field for
improved safety, quality and optimum stripping time. Its modular design
facilitates number and choice of monitoring locations.
The system
generally consists of multiple units of M-IQM-4011 units on the
structure logging the temperature and programmed with the proper
activation energies. These monitor the critical and most temperature
sensitive area's of the structure. Each unit is connected to a single
thermocouple (M-IQT-4011). The units are then programmed with the M-IQM-4040 software
and a P.C.. Once the concrete has reached the proper cure point the
temperature time history can be retrieved with
the software (M-IQM-4040).
This makes the IQM System™ flexible to
accomodate a single location or multiple locations on a structure.
Typical
Application
A multi level concrete building is
under design and its construction is to be controlled with the IQM-Meter™
to meet performance specifications.
Laboratory
tests indicate that the concrete specified is of satisfactory quality.
The maturity vs. strength
relationship obtained during laboratory tests is shown in the figure
below.
The structural
engineer has specified that the slab forms can be removed when the
concrete has reached a minimum strength 3500 PSI. To allow for
unanticipated variations in the concrete properties, the contractor has
decided that he will remove the forms when the concrete strength is at
least 5% greater than the required 3500 PSI, i.e., when strength is
3675
PSI. The figure below shows that this strength level will be reached
when the maturity is 59 Hrs.
The IQM-Meter™ thermocouples, therefore
should be inserted in the freshly placed concrete at critical
locations.
The modules should be programmed with an equivalent age of 59 hours.
Once the light on the last meter starts flashing, maturity value has
reached 59 hours and the forms can be removed.
The
IQM System
The
temperature history is recorded by the IQM-4010 K
Thermocouple Module, which can store over eight thousand temperature
readings. Intervals between readings are specified by the user and can
vary from one minute to twenty-four hours. Designed with the latest in
microcomputer technology, the module is rugged enough for the harshest
construction environments.
The
module is programmed with the required Equivalent Age of the concrete
under test. The red light on the module will flash continuously once
this number has been reached. This provides a simple and effective
automatic indication that the concrete has reached the desired level of
maturity at that location.
Generally,
sensors are inserted at critical points subject to the most extreme
temperatures. Using the modular IQM-Meter™ System, there
is no limit to the number of sensors that can be embedded in the wet
concrete. The sensor giving the lowest maturity number indicates the
area with the lowest strength, and this sensor will be the last to
signal that the desired maturity has been reached.
The economical
M-IQM-4040
PC Software and
cable interface allow direct uploading of the data to a Windows
environment P.C. The data, then, can be easily imported into any
spreadsheet, word processor, or graphing software package for further
analysis. Temperature history can also be graphically displayed with
respect to time. The IQM™ software will
create maturity indices from the more complex Arrhenius equation
according to ASTM procedure. Strength gain can also be calculated via
accepted methods. All of these parameters can be graphically displayed
with respect to time.
Theory
The maturity
method is a technique for predicting strength based on the temperature
history of the concrete. The extent of the cement hydration depends on
how long the concrete has cured and at what temperature. Maturity is a
measure of how far the hydration has progressed.
The equation
developed by Arrhenius allows for greater variation in cement types. It
assumes a non-linear relationship for the determination of a maturity
index and is suitable for a wide range of temperatures. The mathematics
of the Arrhenius equation is more complex but it gives more accurate
strength predictions
over a variety of cement types. The maturity index is expressed as
equivalent age in hours referred to a specific temperature, and is a
function of time, temperature and the activation energy of the cement.
MODEL
M-IQM-4010:
|
K-Thermocouple
Module
|
MEMORY
SIZE:
|
>8000
Data Points
|
MEMORY
TYPE:
|
Non-Volatile
|
BATTERY
TYPE:
|
1-9 V
Battery
|
BATTERY
LIFE:
|
@20°C:
30 Days recording every 30 Minutes
|
INTERVAL
BETWEEN READINGS:
|
From
1 Min. to 24 hrs. in Minute Increments
|
RECORDING
TEMPERATURE RANGE:
|
-20°C to 100°C
|
OPERATING
TEMPERATURE RANGE:
|
0°-70°C
|
DIMENSIONS:
|
1.5 x 2.5 x 5
inches (38mm
x 63 x 127mm)
|
WEIGHT:
|
10
oz (280 grams)
|
MODEL
M-IQM-4011:
|
3 Ft (1 m) K-Thermocouple
(included
with every M-IQM-4010 System
accuracy ±1°C)
|
MODEL
M-IQM-4040:
|
Software
to calculate
maturity & strength
|
OPERATING
SYSTEM:
|
Windows
9x / ME
|
PROCESSOR:
|
166 MHz
Pentium or faster
|
RAM:
|
32
MB
|
HARD
DISK SPACE:
|
8 MB
|
|